5 Best Circular Saw For Metal Cutting 2024

5 Best Circular Saw For Metal Cutting 2024
5 Best Circular Saw For Metal Cutting 2024 (Image: © Toolyaa)

Step into the world where metal meets craftsmanship – our blog article dives into the best metal cutting circular saw. Whether you’re a seasoned metalworker or a newcomer eager to unleash your creativity, join us as we explore the best circular saw for metal cutting ,harmonizing precision, power, and durability, ready to amplify your metal music in every cut.

Let’s see the metal cutting circular saw review.

First Things First:

cordless metal cutting circular saw set themselves apart from standard circular saws (Wood Cutting) with distinct features tailored for efficient metalwork:

  1. Reduced RPMs: These specialized saws operate at lower RPMs, ensuring more effective and precise cuts in metal.
  2. Debris Collectors: Some models come equipped with optional debris collectors, designed to efficiently capture metal shavings, contributing to a cleaner workspace.
  3. Smaller Blade Sizes: The inclusion of smaller blade sizes not only decreases RPMs but also grants users greater control over their cuts, facilitating precision in metal fabrication.
  4. Closed Housings: Metal cutting saws often feature closed housings, providing enhanced control over debris. This design ensures a more focused and tidy cutting experience in the demanding field of metalwork.

These things are the necessary requirements for circular saw to cut metal.

Blade Size:

Milwaukee’s 7.5-inch metal-cutting circular saw stands out for its larger blade size, offering a maximum cut capacity of 2-9/16 inches.

In contrast, standard 5-3/8-inch blades fall short, lacking the ability to cut through 2-inch conduit in a single pass—highlighting the significance of choosing the right blade size for optimal cutting efficiency in metalwork.

Best Circular Saw For Metal Cutting 2024

Award Image Model Price
BEST OVERALL Milwaukee M18 FUEL Milwaukee M18 FUEL See on Amazon
BEST HEAVY-DUTY DEWALT 20V MAX DEWALT 20V MAX See on Amazon
BEST VALUE FOR MONEY Makita XSC02Z Makita XSC02Z See on Amazon
BEST EASY HANDLING BOSCH GKM18V BOSCH GKM18V See on Amazon
BEST NEW GEN CIRCULAR SAW Evolution S185CCSL Evolution S185CCSL See on Amazon

5 Best Circular Saw For Metal Cutting 2024

Milwaukee M18 FUEL (Image credit: Amazon)

Milwaukee M18 FUEL

BEST OVERALL

REASONS TO BUY

Fastest cutting circular saw we’ve tested.

Full feature set, including dust port attachment.

Solid ergonomics.

REASONS TO AVOID

No major drawbacks.

Review:

The Milwaukee M18 Fuel 8" cordless metal cutting circular saw proved to be a game-changer in my metalworking endeavors. Having experimented with various tools, this saw’s performance surpassed expectations. Weighing a bit over 12 pounds, its substantial heft adds to its effectiveness

The tool’s circular saw form factor, coupled with an excellent chip collection system, ensures efficient metal cutting. The blade cover’s thoughtful design facilitates precise cuts, and the integrated blade brake and overload light enhance user control.

Here is the entire feature list:

  • Blade right sidewinder design
  • Brushless motor
  • Rafter hook
  • Dust port attachment included
  • Electric brake
  • Magnesium shoe and guards
  • LED light
  • Cutline blower

In real-world applications, this cordless saw effortlessly tackled tasks like removing galvanized pipes and cutting metal door thresholds. Its prowess became evident when I tested it on hardened steel U-beam, where it exhibited remarkable speed and ease without overheating. The cool cut was matched by the High Output XC8.0 battery’s temperature stability.

Cleanup is a breeze with minimal debris left behind, although frequent emptying of the collection compartment is advised. With the kitted 8.0 Ah battery, the M18 circular saw sliced through 120 ft of corrugated decking on a single charge, and the rapid charger ensured a swift recovery if needed during the day.

DEWALT 20V MAX (Image credit: Amazon)

DEWALT 20V MAX

BEST HEAVY-DUTY

REASONS TO BUY

Powerful.

Lightweight.

Durable.

Excellent cutline tracking.

Excellent handle ergonomics.

Super-fast electric brake.

REASONS TO AVOID

Beveled cuts obstruct the sightline more than other models.

A little guard hesitation on some bevel cuts.

Review:

The DEWALT 20V MAX metal cutting circular saw emerges as a cordless powerhouse designed specifically for metal cutting applications. With a 5-1/2 inch, 30-tooth carbide blade and a maximum cutting depth of 1-11/16 inches, it boasts the precision needed for various metalwork projects.

Fueled by a robust 460 MWO motor, the saw delivers an impressive 3700 RPM, making quick and clean cuts through metal. Weighing a manageable 8.3 lbs, its ergonomic design ensures comfort during use and precise control, earning favor among users. The saw’s versatility shines in its effectiveness for swift conduit cuts.

The tool’s quality, ease of use, and durability, cementing its reputation as a reliable choice for those regularly working with metal. Overall, the DEWALT 20V MAX metal cutting circular saw stands out as an efficient and trustworthy companion for metal-cutting tasks.

Makita XSC02Z (Image credit: Amazon)

Makita XSC02Z

BEST VALUE FOR MONEY

REASONS TO BUY

Easy to change blade.

Reliable cutting power.

Lever actuated shoe adjustments.

Good battery life.

REASONS TO AVOID

Poor sightlines.

Review:

The Makita XSC02Z 18V LXT Lithium-Ion Brushless Cordless 5-7/8" Metal Cutting Saw stands out as a versatile and efficient tool for metal cutting applications. Boasting a 5-7/8 inch blade and a maximum cutting depth of 2-1/4 inches, it provides the capacity needed for diverse metalwork projects.

Its brushless motor, delivering up to 3,900 RPM, ensures powerful and precise cuts. Weighing in at a mere 5.7 lbs, this cordless saw combines portability with performance. The inclusion of four blade options, ranging from 32T carbide-tipped for general purposes to specialized options for thin metal, aluminum, and stainless steel, enhances its adaptability.

The saw’s effectiveness extends to cutting various metal types, including Unistrut, all thread, channel, corrugated materials, conduit, pipes, sheet metal, square tubing, and steel. Overall, the Makita XSC02Z proves to be a reliable and versatile choice for those seeking a high-performance cordless metal cutting saw.

BOSCH GKM18V (Image credit: Amazon)

BOSCH GKM18V

BEST EASY HANDLING

REASONS TO BUY

Cold-metal cutting, leaving a burr-free edge.

Integrated chip collector that effectively manages metal shavings during cutting.

Powerfull.

REASONS TO AVOID

Compatibility is limited to Bosch batteries.

Review:

The BOSCH GKM18V-20N 18V 5-3/8 In. Metal-Cutting Circular Saw proves to be a formidable cordless tool tailored for precision metal cutting. Equipped with a 5-3/8 inch blade and offering a maximum cutting depth of 1-11/16 inches, it strikes a balance between size and capability.

Powered by an 18V battery, this saw delivers cold-metal cutting, leaving a clean, burr-free edge. The integration of an efficient chip collector minimizes metal shavings during operation, ensuring a quicker cleanup on the job.

Remarkably lightweight at only 2.6 kg with a high-capacity 18V battery, the BOSCH saw prioritizes portability without compromising on power. Its versatility shines through as it effectively cuts through various metal types, including cable trays, threaded rods, and steel.

In summary, the BOSCH GKM18V-20N stands out as a reliable and efficient cordless metal-cutting circular saw, earning praise for its performance across diverse metalworking applications.

Evolution S185CCSL (Image credit: Amazon)

Evolution S185CCSL

BEST NEW GEN CIRCULAR SAW

REASONS TO BUY

Dry cut technology, resulting in minimal heat and few burrs during cutting.

Carbide-tipped teeth that stay sharp for extended periods

Powerful.

REASONS TO AVOID

Leave few burrs.

Not much durable

Review:

The Evolution S185CCSL metal cutting circular saw stands out as a reliable and efficient tool, offering a 7-1/4 inch blade for versatile metalwork. One of its distinctive features is the absence of heat, burrs, and sparks during cutting, ensuring a clean and safe working environment. The saw’s adjustable cutting capacity, extending up to 2-1/2 inches, adds to its versatility, accommodating a range of metal thicknesses.

Built for heavy-duty steel fabrication, the Evolution S185CCSL boasts a robust and highly durable design. Surprisingly lightweight at only 11.4 lbs, it ranks among the market’s lightest circular saws, enhancing portability without compromising on performance.

Its effectiveness extends to cutting various types of metal, with a specific emphasis on mild steel. In summary, the Evolution S185CCSL proves to be a standout choice for those seeking a lightweight yet powerful metal cutting circular saw, earning accolades for its performance and durability.

Conclusion:

Here is the maximum cutting depth information for each circular saw for metal cutting:

  1. DEWALT 20V MAX: 1-11/16 inches
  2. Milwaukee M18 FUEL: Not specified, but designed to cut through a variety of metal construction materials.
  3. Makita XSC02Z: 2-1/4 inches
  4. BOSCH GKM18V: Not specified, but has an adjustable cutting capacity up to 2-1/2 inches.
  5. Evolution S185CCSL: Adjustable cutting capacity up to 2-1/2 inches.

Choose which best helps you with your work.

William Hawalt
Meet William Hawalt, the visionary behind Toolyaa.com, boasting over 25 years of expertise in the construction machinery industry. With a career spanning renowned companies like Dewalt, Volvo, and Caterpillar, our seasoned professional has significantly contributed to industry growth and innovation. Toolyaa.com reflects their commitment to sharing invaluable insights, guiding professionals, enthusiasts, and aspiring individuals in the construction machinery field toward a new era of innovation and excellence. Join us on this enlightening journey with an unparalleled expert in construction machinery.
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